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Figure 23-2 shows the Xavien two-axis amplifier. Each of the two 18200 amp chips on this unit can handle up to 3 amps at 55 VDC. Short pulses of 6 amps will be tolerated. Figure 23-3 shows the connection schematic for the Xavien two-axis amplifier. The polarity of the power to the amplifier is critical and must be observed. No other protection is provided. A common ground to the Propeller is required. Table 23-2 shows the Xavien amplifier control lines. We will not be using the Current Sense and Thermal Flag lines on lines 4, 5, 9, and 10 in our experiments. However, we cannot ignore the Brake lines because they have to be pulled down to turn the brake off.

TABLE 20.3 Example of an Electrical Performance Data Block Bus Type Tolerance Geometry (mils) Top (Layer 1) PWR (Layer 2) GND (Layer 3) Signal 1 (Layer 4) Signal 2 (Layer 5) PWR (Layer 6) PWR (Layer 7) Signal 3 (Layer 8) Signal 4 (Layer 9) GND (Layer 10) PWR (Layer 11) Bottom (Layer 12) Measurement requirement Data Single 50 ohms 10% Trace/space 9.5/10 (Ref L2) VCC GND 4.5/4.5 (Ref L3 & L6) 4.5/4.5 (Ref L3 & L6) VCC2 VDD 4.5/4.5 (Ref L7 & L10) 4.5/4.5 (Ref L7 & L10) GND VCC1 9.5/10 (Ref L11) Measure on coupon Agp 8x Single 55 ohms 10% Trace/space 7.75/10 (Ref L2) VCC GND 3.725./4.25 (Ref L3 & L6) 3.725./4.25 (Ref L3 & L6) VCC2 VDD 3.725/4.25 (Ref L7 & L10) 3.725/4.25 (Ref L7 & L10) GND VCC1 7.75/10 (Ref L11) Measure on coupon PCI Differential 100 ohms 10% Trace/space Space to other pair 5.0/6 (Ref L2) VCC GND 4/10/4/10 (Ref L3 & L6) Not allowed VCC2 VDD Not allowed 4/10/4/10 (Ref L7 & L10) GND VCC1 5.0/6 (Ref L11) Measure on coupon DDR2/3 clocks Differential 120 ohms 10% Trace/space Space to other pair 4.0/10 (Ref L2) VCC GND 3/10/3/10 (Ref L3 & L6) Not allowed VCC2 VDD Not allowed 3/10/3/10 (Ref L7 & L10) GND VCC1 4.0/10 (Ref L11) Measure on coupon

There are three basic ways to increase the connectivity or available conductor capacity of PWBs:8

Reduce hole and pad diameters Increase the number of conductive channels between pads by reducing the widths of the conductors Increase the number of signal planes

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The effect of each approach on manufacturing yields, and thus on board costs, will be discussed in sequence. It should be noted that the last option is the simplest but the most costly solution, and thus should be used only after the methods suitable for resolving the first two conditions have been proven inadequate for achieving the desirable board density.

Effect of Pads on Wiring Density The major obstacles preventing increase of conductor channel capacity are large pad diameters around the plated through-holes (PTHs), since, at the present state of technology, PWBs still require pads wider than the conductors at their location These pads reduce the obtainable connectivity of PWB boards and must be accounted for in a proper analysis of interconnection density Id For instance, in one design, the reduction of pad diameters from 55 to 25 mils (by 55 percent) doubled the interconnection density, while the reduction in conductor pitch Cp from 18 to 7 mils (by 61 percent) increased it only by 50 percent It is obvious that the reduction of pad diameters, or their total elimination, could be a more efficient way to increase the wiring capacity of complex PWBs.

tAble 23-2

The purpose of copper pads surrounding the drilled holes in PWBs is to accommodate any potential layer-to-layer or pattern-to-hole misregistrations and thus prevent any hole breakout outside the copper area of the pads This misregistration is caused mainly by the instability and movement of the base laminate during its processing through the PWB or multilayer board (MLB) manufacturing steps The base material standards specify that such movement be limited to a maximum of 300 ppm, but the actual base material excursions are closer to 500 ppm, producing 10 mils of layer movement within a 20-in distance For many applications this tolerance is too wide, as it requires at least a 10-mil-wide annular ring around drilled holes, resulting in considerable conductor channel blockage Another cause of material instability in MLBs is the excessive material movement that occurs if the laminating temperature exceeds the glass transition temperature Tg of the laminate resin.