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Size of the substrate: FW1 = 36 Number of drilled holes: FW2 = 18 Minimum trace width: FW3 = 31 The producibility SCORE would equal: 232 = 54 + 54 + 124 = 1.5 36 + 3.0 18 + 4.0 31

The SCORE can be used if it is calibrated based on the prior history of this type of product. Prior products are scored with the FOM linear equation (Eq. 19.1). Those products that went into production smoothly and presented minimum problems determine the minimum SCORE that should be sought. The SCORE from products that were a problem, had to be reengineered, or presented delays in introduction determines the SCORE that the design should exceed if problems occur and producibility is to be obtained.

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Predicting density and selecting design rules are two of the primary planning activities for layout. The actual layout of a PWB is covered in s 13, 14, and 15. The selection of design rules not only affects circuit routing but profoundly affects fabrication, assembly, and testing.

19:

Balancing the Density Equation With the need for more parts on an assembly and the trend to make things smaller for portability or faster speeds, the design process is a challenging one. The process is one of balancing the density equation with considerations for certain boundary conditions such as electrical and thermal performance. Unfortunately, many designers do not realize that there is a mathematical process to determine the routing rules of a printed circuit. Let me briefly explain. The density equation, as seen in Eq. 19.2 and Fig. 19.10, has two parts: the left side, which is the component wiring demand, and the right side, which is the substrate wiring capability. Component PWB Wiring Demand < PWBs Design Rules & Construction Wiring Capabilities where (19.2)

PWB Wiring Demand = total connection length required to connect all the parts in a circuit PWB Wiring Capability = substrate wiring length available to connect all the components

Four conditions can exist between wiring demand and substrate capability:

Wiring Demand > Substrate Capability If the substrate capacity is not equal to the demand, the design can never be finished. There is not enough room for either traces or vias. To correct this, either the substrate has to be bigger or components have to be removed. Wiring Demand Substrate Capability Although theoretically optimum,this condition leaves no room for variability and it would take an unacceptable amount of time to complete the design.

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Wiring Demand < Substrate Capability This condition should be your goal. There should be enough extra capacity to complete the design on time with only a minimum of over specification and costs. Wiring Demand << Substrate Capability This is the condition that usually prevails. By PCB layout, the schedule is tight and timing is all important. Many choose tighter traces or extra layers to help shorten the layout time. This increases the manufacturing costs 15 to 50 percent higher than is necessary, which is sometimes called the sandbag approach. It is unfortunate, as the preceding models would help to create a better-planned environment.

Wiring Demand (Wd) Wiring demand is the total connection length (in inches) required to connect all the parts in a circuit. If the design specifies an assembly size (in square inches), then a wiring density in inches per square inch or centimeter per square centimeter is created. Models early in the design planning process can estimate the wiring demand. Three cases can control the maximum wiring demand:

The wiring required to break out from a component such as a flip chip or chip scale package The wiring created by two or more components tightly linked, such as a central processing unit (CPU) and its cache or a digital signal processor (DSP) and its input/output (I/O) control The wiring demanded by all integrated circuits and discretes collectively

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